Monday, November 14, 2016

How to Replace the Instrument Cluster in a Ford Mustang (1994-2004)

Pulling out the instrument cluster is not as difficult as you might think. All you need are the right tools, about a half an hour to work and these directions to replace the instrument cluster in your Ford Mustang. You can also use these guidelines when you need to remove your cluster in order to replace bulbs or insert new colored gauges and other upgrades. Read on to learn more.

Instructions

    1
    Work light, Torx driver, panel popper, 90 degree pick and ratchet with extension.

    Gather the tools you'll need for the job.

    2

    Tilt steering wheel all the way down to give yourself as much room as possible to work.

    3

    Pull headlight knob all the way out. Rotate until you see a narrow slot along the side.

    4

    Insert 90 degree pick in slot. Work the pick behind the metal retaining clip inside, gently pulling it up as you simultaneously pull off the headlight knob. (Just pulling the knob off can cause damage to the retaining clip, meaning the knob in future will fall off onto the floor every time you try to use it).

    5

    Using the T20 Torx driver, remove the top two visible screws from the instrument cluster bezel.

    6
    Instrument cluster with the bezel removed.

    Using a flat screwdriver or panel popper, carefully pry up the edges of the bezel until you can work it completely free. Start at the top where the screws were, as this area should be loose enough to insert the panel popper. Take your time! There are five clips holding the bezel in place; so it's important to work all the way around to loosen every clip. You don't want to pull up too soon and cause the bezel to crack.

    7

    Now you have access to the instrument cluster. Using the 7mm socket, remove the 4 hex screws that are located at each corner.

    8

    Grab edges of the cluster and pull out slightly. Do not pull all the way out. Rotate the cluster so that the gauges are upright. This will help you maneuver the cluster farther out and give you the easiest access to the connectors at the back.

    9
    The cluster of wires will lead you to the connectors.

    There are two electrical connectors at the back, and you'll see lots of wires extending from these connectors to the car. Disconnect them by pushing the tab button on the top of each connector and pulling straight out. (Connectors are different colors and shapes, so you can't put them back in the wrong place).

    10

    You can now carefully remove the entire cluster from the car. To insert a new cluster, simply follow Steps 4 through 8 in reverse. See the Tips and Warnings sections.

    11

    Make sure the headlight switch stem is extended when you reattach the bezel. It makes it easier to align the knob over the stem and clip, and click back into place.

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