What Is the Difference Between AC & DC Welding?

AC and DC welders are both shielded metal arc welders but differ in the electricity they use. AC welders use electric voltage directly from an alternating current outlet. DC welders use the same AC voltage but convert it to direct current voltage.

Types

Shielded metal arc welders are available to use AC voltage or DC voltage, but both options are available in one machine.

Warning

DC welding electrodes must only be used on a DC machine, even though AC electrodes can be used with either machine.

Benefits

AC welding can be used to weld magnetized metal, but DC welding is easier to use and can weld thinner metals.

Disadvantages

AC welders pulse the arc every time the alternating current changes polarity, which makes the arc harder to control. DC welders are more expensive.

Considerations

AC welders are cheaper and can weld thicker metals, while DC welders strike an arc easier and make a cleaner weld. An AC welder is fine for most home project jobs, but if welding is a regular chore, you will probably need AC and DC at some point.